Fec AFC1200 User Manual

Chapter 4: System Setup and WiringChapter 4: System Setup and Wiring User Console Version A3.53Page 4-1

4.6.3 Axis Unit Power Requirements and ConnectionsWARNING: Follow Lockout/Tagout and other safety precautions when connecting or disconnec

4.6.4. Calculating Circuit ProtectionWARNING:Follow Lockout/Tagout and other safety precautions when connecting and/or disconnecting cabling,

4.6.5 Power Distribution Reference DrawingWARNING:Follow Lockout/Tagout and other safety precautions when connecting anddisconnecting cabling,

4.7 Wiring PLC I/OAll interface devices must accommodate active true low logic for correct operation withAFC1200 inputs and outputs (I/O). Ou

NOT USED12 Sequence Select Input (Normally Open)These 3 inputs form a binary code which is capable of selecting up to 8different operation seq

Common from power supply (0 VDC).0 VDC COM0 VDC COM3334Common for PLC Output (0 VDC).OUT COMOUT COM3132Bank Data Output Signals (Normally Open

4.7.3 Bank Select TableSEQ OUT 4DATA 7SEQ OUT 3DATA 6SEQ OUT 2DATA 5These four signals will output, asappropriate, when the fastening sequence

HEAD D REJ.DATA 7HEAD C REJ.DATA 6HEAD B REJ.DATA 5These four signals will output, asappropriate, when a reject has beendetected for the heads

4.7.4 Explanation of Axis Unit I/OIndividual spindle PLC signals connect to each Axis Unit via the PLC connector located on thefront of the Ax

Common for all of the analog outputs.ANALOG GROUND 16 Analog Torque Output (Analog output -4.5 ~ +4.5 VDC)A 0 ~ 2.5 VDC differential signal

4.1 Design and Build ProcedureReview Chapters 1 and 2 prior to designing a System. If the requirements andspecifications in these two (2) Cha

4.7.6 PLC Wiring SampleFIG. 4-7-6 PLC Wiring SampleAll AFC1200 inputs and outputs (I/O) are active true low. All interface devices mustaccom

4.7.7 Signal Timing ChartA. Basic Control SignalsMAIN UNIT SIGNALSSTOPREADYRESETSTARTFASTENINGFASTENINGFASTENINGBUSYREJECTACCEPTABNORMALAXI

B. Fastening Sequence Selection and START signal input (Main Unit)SEQUENCE SELECT 1SEQUENCE SELECT 2SEQUENCE SELECT 0BANK SELECT 1BANK SELECT

4.8 PLC Reference DrawingsThis Section provides examples of connections commonly used in PLC / AFC1200 Systemintegration. Two (2) different t

4.8.2 Allen Bradley Output Card 1771-OQ16 Axis Unit ConnectionFIG. 4-8-2 Allen Bradley Output Card 1771-OQ16 Axis Unit ConnectionNOTE: The +12

4.8.3 Allen Bradley Input Card 1771-IQ16 Main Unit ConnectionFIG. 4-8-3 Allen Bradley Input Card 1771-IQ16 Main Unit ConnectionNOTE: The Outp

4.8.4 Allen Bradley Input Card 1771-IQ16 Axis Unit ConnectionFIG. 4-8-4 Allen Bradley Input Card 1771-IQ16 Axis Unit ConnectionNOTE: The 0 VD

4.8.5 Modicon Output Card B832-016 Main Unit ConnectionFIG. 4-8-5 Modicon Output Card B832-016 Main Unit ConnectionNOTE: When connecting certa

4.8.6 Modicon Output Card B832-016 Axis Unit ConnectionFIG. 4-8-6 Modicon Output Card B832-016 Axis Unit ConnectionNOTES: When connecting cer

4.8.7 Modicon Input Card B833-016 Main and Axis Unit ConnectionFIG. 4-8-7 Modicon Input Card B833-016 Main and Axis Unit ConnectionNOTE: The

4.2 Component DimensionsThe specifications for all of the FEC INC. standard AFC1200 System equipment is outlined inthis Chapter to aid in dete

ONONONOFFOFF24 ONONOFFOFFON12 OFFOFFOFFONOFF23 OFFOFFONOFFON11 ONOFFOFFONOFF22 ONOFFONOFFON10 OFFONOFFONOFF21 OFFONONOFFON9 ONONOFFONOFF20 ONO

FIG. 4-9-2 Ramp-Up Time Dip SwitchesThe dip switches are set by the factory to 250 milliseconds, and the maximum possibleduration is 500 mill

4.9.3 Ribbon Cable ConnectionsFIG. 4-9-3 Main Unit to Axis Unit Ribbon Cable ConnectionRibbon cables function as a communication bus between t

4.9.4 Tool connection{ Connect the encoder cable, the motor cable, and the transducer (sensor) cable to thecorresponding numbered tool. Ensure

Each tool has a preamplifier which must be securely mounted to ensure accurate Systemperformance. Dimensions given below are in millimeters.F

4.2.2 Main Controller Unit DimensionsFIG. 4-2-2 Main Controller Unit DimensionsDue to communication cable connections, the Main Unit must be

4.3 Unit ArrangementFIG. 4-3 Unit ArrangementFigure 4-3 provides a reference for the layout of the AFC1200 System components. TheUnits may b

4.4 Nutrunner (Tool) DimensionsTool dimensions and mounting specifications are critical in determining the design of thepowerhead that will ho

4.4.2 Offset ToolFIG. 4-4-2 Offset Tool32526.5153062555025075780711050502M4-O25425.513255202.538540587.562715030302M3-O20385.510205202.534540

4.5 Wiring DiagramsWARNING:Follow Lockout/Tagout and other safety precautions when connecting and/ordisconnecting cabling, wiring, and equipme

4.6 Power Requirements and ConnectionsWARNING:Follow Lockout/Tagout and other safety precautions when connecting and/or disconnecting cabling,